Thermal Transfer Overprinter New Industrial Township Faridabad

Thermal Transfer Overprinters (TTO) offer high-resolution, durable, and precise coding for flexible packaging materials. At Classic Inkjet Solution, we supply advanced TTO solutions that are ideal for printing variable information such as barcodes, expiry dates, batch numbers, and logos directly onto films, labels, and other flexible packaging substrates.

TTO technology uses a digitally controlled thermal printhead and ribbon to transfer ink onto the substrate. It ensures clean, crisp prints and is widely used in industries such as food & beverage, pharmaceuticals, cosmetics, and medical devices where accuracy and hygiene are critical.

Key Features of Thermal Transfer Overprinters:

High-Resolution Output: Sharp text, barcodes, and graphics up to 300 DPI
Minimal Ribbon Waste: Advanced ribbon-saving modes for cost-effective operation
Fast Print Speeds: Capable of operating at up to 800 mm/second for high-speed lines
Real-Time Variable Data: Dynamic printing of dates, counters, and QR codes
Clean Operation: No solvents or ink mess, ideal for cleanroom or food-grade environments
Flexible Mounting: Supports intermittent and continuous printing on VFFS/HFFS packaging machines

Applications:

Pouches and sachets
Flexible films
Labels and foils
Vacuum packs and wraps

Whether you operate high-speed production lines or need consistent high-quality prints, Thermal Transfer Overprinters are the go-to solution for reliable, clean, and professional coding. At Classic Inkjet Solution, we help you integrate the right TTO system tailored to your specific packaging line and industry needs.

Why Choose Thermal Transfer Overprinters (TTO)?

Thermal Transfer Overprinters are ideal for flexible packaging lines requiring high-speed, high-resolution, and hygienic printing. Unlike CIJ or ink-based technologies, TTO offers contactless, smear-proof printing without using liquids or solvents—making it a preferred solution in regulated and high-precision environments.

Types of TTO Printing Modes

Intermittent Mode: For start-stop operations where the substrate pauses for printing. Common in VFFS machines.
Continuous Mode: Designed for moving substrates like flow-wrap packaging or HFFS setups, printing on-the-fly.

Advanced System Capabilities

Multi-Language Interface: Supports various languages, making it operator-friendly in global environments.
Built-in Touchscreen Controller: Intuitive interface for template creation and live preview of messages.
Ribbon Capacity Monitoring: Alerts operators when ribbon is low to avoid interruptions.
USB & Ethernet Connectivity: Import data, templates, or update firmware with ease.
Serialization & Traceability: Automatically generates unique codes for regulatory compliance (e.g., 2D codes, GTINs).

Industries Served

Classic Inkjet Solution’s TTO systems are trusted by a wide range of industries:

Food & Beverage: Snack packs, ready-to-eat meals, and dairy packaging
Pharmaceuticals: Blister packs, medical pouches, and unit-dose packaging
Personal Care: Sachets, tube seals, and cosmetic wraps
Electronics: Anti-static packaging, film-wrapped cables, and modules

Ribbon Technology & Options

Standard Wax-Resin Ribbons: For standard flexible films and foils
Premium Resin Ribbons: For abrasion and chemical-resistant printing
Color Ribbons: Available in black, white, red, blue, and green for branding or visual distinction
Eco-Friendly Ribbons: Less waste and recyclable core materials

Bulk Enquiries & Dealer Opportunities

Classic Inkjet Solution welcomes partners for B2B collaboration. OEMs, machine manufacturers, and packaging automation firms can benefit from:

Volume-Based Pricing
Custom Branding Options
Technical Co-support & Documentation
Dealer Training and Certifications

Service & Support

Free Remote Installation Guidance
On-Site Support Available on Request
Operator Training Programs
AMC (Annual Maintenance Contracts) for preventive service

Installation & Integration

Whether you're upgrading an existing line or setting up a new one, our TTO systems can be seamlessly integrated with:

Vertical Form Fill Seal (VFFS) machines
Horizontal Flow Wrap machines (HFFS)
Thermoforming, Tray Sealers, and Pouching Machines
Label applicators and custom automation solutions

Classic Inkjet Solution provides customized mounting brackets, sensor kits, and encoder setups to match your specific machine configuration.

Comparison: TTO vs Other Coding Technologies

Feature	Thermal Transfer Overprinter (TTO)	CIJ (Continuous Inkjet)	Laser Coder
Print Quality	Excellent (up to 300 DPI)	Moderate	Good
Consumables	Ribbon only	Ink, Solvent	None
Substrate Compatibility	Flexible films, labels	Wide range	Limited (depending on reflectivity)
Maintenance	Low	High (nozzle cleaning, fluid handling)	Low
Print Content Flexibility	High (text, logos, QR, serials)	High	Moderate

Technical Specifications

Our range of TTO printers comes in various models to support diverse line speeds and printing requirements. Below are typical specifications (may vary by model):

Specification	Details
Print Resolution	Up to 300 DPI
Max Print Area	53 mm × 75 mm (Intermittent); 53 mm × 125 mm (Continuous)
Max Ribbon Width	55 mm / 110 mm options
Ribbon Length	Up to 1200 meters
Print Speed	50–800 mm/sec (Continuous); up to 300 prints/min (Intermittent)
Interface	USB, Ethernet, RS-232 (Optional Wi-Fi on select models)
Power Supply	100–240V AC, 50/60 Hz